Real-time Manufacturing Insights (RMI) solution: How to Increase Efficiency in Your Manufacturing Enterprise
The RMI solution is an industrial IoT application that enables remote monitoring and smart manufacturing system insights. It helps simplify and optimize industrial processes by providing real-time data visibility, predictive analytics, and machine learning capabilities. RMI also offers a range of other benefits, including reducing downtime, improving safety, and increasing efficiency. RMI is the perfect solution for businesses that want to reap industrial IoT benefits without compromising quality or performance.
RMI is the ideal choice for anyone looking to streamline their manufacturing process with its robust features and easy-to-use interface. IoT WoRKSTM is a specialized Internet of Things (IoT) business unit that allows companies to test IoT functionality and co-create a transformation roadmap for breakthroughs in their industry.
Real-time Shop-floor to top-floor operational visibility
The Real-time Manufacturing Insights (RMI) solution addresses manufacturing enterprises’ core strategic challenges, such as quality and people issues, limited visibility into production downtime root causes, ineffective use of planned maintenance, and monitors critical parameters together with energy consumption and OEE in real-time. With a decreased workforce and a disturbed raw material supply, the solution optimizes capacity utilization and gives insights and suggestions regarding the near-future performance of company assets.
RMI connects with current enterprise systems for smooth data intake and uses predictive maintenance and prescriptive analytics in various regions, providing real-time insight and critical decision support at multiple levels of management.
Features
Role-Based Visualization: The platform enables different user personas in an organization to view data that is most relevant to them. For instance, a production manager is interested in cycle time, OEE, and throughput, whereas an industrial engineer is interested in efficiency and quality metrics. The solution automatically generates role-based views for each user.
Cost analysis of OEE losses: Operational Excellence (OpEx) is a philosophy and set of principles that seek to optimize industrial processes by implementing best practices. One important metric in industrial plants is Overall Equipment Efficiency OEE.
Predictive maintenance: Predictive maintenance is a field of industrial predictive analytics that deals with the condition monitoring and failure prevention of industrial machines and equipment. It uses sensors to gather data about the equipment’s condition to detect anomalies that could lead to failures.
Smart Manufacturing System: Smart Manufacturing System (SMS) is an umbrella term for industrial automation technologies and systems that connect, collect, analyze and share data across the manufacturing enterprise to enable real-time decision making and optimized execution of industrial processes.
Role-Based Visualization: Role-Based Visualization (RBV) is a methodology used to create industrial process dashboards that allow users to see only the information that is relevant to their specific roles. This ensures that everyone has the information required to make informed decisions and take appropriate actions.
Connectivity support: The RMI Solution has been designed to work with various industrial protocols and industrial Ethernet networks. It is also equipped with built-in 4G/LTE and WiFi connectivity for remote monitoring and diagnostics.
Benefits
Reduce unexpected downtime: With RMI, you can track the health of your industrial equipment in real-time. By monitoring key performance indicators (KPIs), you can prevent issues before they cause unexpected downtime.
Scrap loss is reduced: RMI can help you identify process variation early to make the necessary adjustments to keep your scrap rate low.
Visibility has improved: Nowadays, the industrial sector is under pressure as never before. Industrial companies are now dynamically looking for ways to raise their competitive advantage. And many are turning to remote monitoring and industrial IoT (Internet of Things) solutions to do just that.
Actionable insights in real-time: The RMI solution gives you an overview of all your industrial assets and processes in real-time. It also provides you with actionable insights to optimize your manufacturing processes.
Key Takeaways
- The industrial internet of things is a network of physical objects connected to the internet.
- This network allows for remote monitoring and control of industrial equipment.
- The RMI solution is a Smart Manufacturing System that provides real-time insights into industrial processes.
